Tube Clamps
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Description:
Tube clamps are manufactured in accordance with DIN 3015 specifications. The abbreviation DIN is derived from the German phrase "Deutsches Institut fϋr Normung", which translates to "German Institute for Standardization" in English. The organization was founded in 1917, with its headquarters in Berlin, Germany. Various standards have been established for products in the technology area. Tube clamps are used in hydraulic systems to prevent the harmful impacts of mechanical shock and strong vibrations. Tube clamps are simple and quick to install and they are fully compatible with tubes, cable trays, pipes, and hoses. Besides, they are compact in design and could be stacked and staggered in order to optimize available space. Features:
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Tube Clamps Product Information
Tube Clamp Heavy Series Double Stack Polyamide Material
Introduction:
Clamps are useful equipment for fastening devices together while working to prevent objects from moving. Tube clamps are made of plastic and have a square shape with a ribbed bore that provides a tight grasp on the item. Tube clamps are encompassed in four parts: clamp shell body, cover plate, hexagon head bolts, and weld plates.Tube clamps are easy to set up and useful for a variety of applications since they serve as fittings for different industrial machines. Tube clamps, for example, are appropriate for cable trays, pipes, hoses, and tubes.
Tube clamp is made in accordance with the DIN 3015 standard. It is used to minimize the harmful effects of mechanical shock and strong vibrations in the hydraulic system. Tube clamps contribute to occupational safety and environmental protection. It provides optimum flexibility by combining single, twin, and heavy clamp designs.
Material:
Tube clamps are commonly made up of 3 materials which are Polypropylene, Polyamide, and Aluminium. A full clamp body set comprises two identical clamp halves, the top and bottom halves. The combination of these materials leads to great working performance in terms of gripping, stability, and temperature range system. The Polypropylene material, PP (Green) can withstand temperature pressures ranging from -30 0C to +90 0C. The Aluminium material, AL (Silver) can tolerate heat up to 300 0C, whereas the Polyamide material, PA (Black) has a working temperature pressure range of -30 0C to +90 0C. These are the details of three materials for tube clamps as following:
Clamps are useful equipment for fastening devices together while working to prevent objects from moving. Tube clamps are made of plastic and have a square shape with a ribbed bore that provides a tight grasp on the item. Tube clamps are encompassed in four parts: clamp shell body, cover plate, hexagon head bolts, and weld plates.Tube clamps are easy to set up and useful for a variety of applications since they serve as fittings for different industrial machines. Tube clamps, for example, are appropriate for cable trays, pipes, hoses, and tubes.
Tube clamp is made in accordance with the DIN 3015 standard. It is used to minimize the harmful effects of mechanical shock and strong vibrations in the hydraulic system. Tube clamps contribute to occupational safety and environmental protection. It provides optimum flexibility by combining single, twin, and heavy clamp designs.
Material:
Tube clamps are commonly made up of 3 materials which are Polypropylene, Polyamide, and Aluminium. A full clamp body set comprises two identical clamp halves, the top and bottom halves. The combination of these materials leads to great working performance in terms of gripping, stability, and temperature range system. The Polypropylene material, PP (Green) can withstand temperature pressures ranging from -30 0C to +90 0C. The Aluminium material, AL (Silver) can tolerate heat up to 300 0C, whereas the Polyamide material, PA (Black) has a working temperature pressure range of -30 0C to +90 0C. These are the details of three materials for tube clamps as following:
MATERIAL CODE |
MATERIAL |
COLOUR |
DESIGN |
PP |
Polypropylene |
Green |
Profile inside, With tension clearance |
PA |
Polyamide |
Black |
Profile inside, With tension clearance |
PPH |
Aluminium |
Green |
Smooth inside, Without tension clearance |
PAH |
Polyamide |
Black |
Smooth inside, Without tension clearance |
ALU |
Aluminium |
Aluminium |
Profile inside, With tension clearance |
Table 1 shows Clamp Body Design and Colour.
On the other hand, the accessories material and surface finishing are available in steel and stainless steel material.
MATERIAL GRADE |
SURFACE COATING |
CODE |
Carbon Steel ST37 |
Untreated |
W1 |
Carbon Steel ST37 |
Phosphated |
W2 |
Carbon Steel ST37 |
Zinc/ Nickel coated |
W3 |
Stainless Steel A2 |
1.4301/1.4305 (AISI 304/303) |
W4 |
Stainless Steel A4 |
1.4401/1.4571 (AISIS 316/316Ti) |
W5 |
Table 2 shows Accessories Materials and Code.
Application:
Tube clamps are also known as pipe clamps and hydraulic brackets. The core function of a tube clamp is to hold things in place without movement until the work is done. A wide range of tube clamp brackets are offered to meet the needs of various industries. In particular, these are the industries where tube clamps are most commonly used:
Tube clamps are also known as pipe clamps and hydraulic brackets. The core function of a tube clamp is to hold things in place without movement until the work is done. A wide range of tube clamp brackets are offered to meet the needs of various industries. In particular, these are the industries where tube clamps are most commonly used:
Tube Clamp Heavy Series Double Stack Polypropylene Material
- Shipbuilding - The construction of an oil tanker, cruise ship, cargo ship, or luxury private yacht. Tube clamps provide ultimate reliability in wind, waves, and poor weather while also enhancing passenger comfort through optimal vibration and noise reduction.
- Oil and Gas Production – The tubes or hoses that run above and below water have to be able to withstand extreme loads on a continuous basis. Salt water, oil grease, wind and extensive temperature variations all take their toll on fastening systems, and installation clamp assembly helps to reduce maintenance costs and optimize overall line operation.
- Railway Rolling Stock Construction - Passenger trains, trams, and subway trains are all sophisticated transportation systems with numerous hydraulic, water, and electrical lines. Tube clamps assure that every supply network line is installed properly, and they can be tailor to project requirements, such as in the form of a milling or injected design. For example: European railway standard, EN45545.
- Plant Construction & Industrial Hydraulics - High performance hydraulic systems and trustworthy power supply are important for industrial machinery when operating efficient production operations on a continuous basis. The tube clamps installation ensures that the hydraulic line and electrical cable installation at the facilities is adequately secured and maintained while taking up the least amount of space.
- Mining - Tube and hose lines are continuously subjected to extreme pressure during tunnel construction or deep mining. Tube clamping reduces maintenance costs and facilitates line operating in confined spaces. It has been utilized in the Panama Canal as well as European railway tunnels.
Maximum Weight for a Tube Clamp:
Tube clamps are designed with maximum and minimum weights that the user may adjust according to the tube size and clamp design for the machinery.
Tube clamps are designed with maximum and minimum weights that the user may adjust according to the tube size and clamp design for the machinery.
GROUP |
HEXAGON HEAD BOLT |
POLYPROPYLENE MAXIMUM LOADS (kN) |
POLYPROPYLENE MAXIMUM LOADS (lbf) |
POLYAMIDE MAXIMUM LOADS (kN) |
POLYAMIDE MAXIMUM LOADS (lbf) |
ALUMINIUM MAXIMUM LOADS (kN) |
ALUMINIUM MAXIMUM LOADS (lbf) |
1 |
M6 or 1/4-20 UNC |
0.6 |
135 |
0.6 |
135 |
3.5 |
787 |
1A |
M6 or 1/4-20 UNC |
1.1 |
247 |
0.7 |
157 |
4.2 |
949 |
2 |
M6 or 1/4-20 UNC |
1.3 |
292 |
0.8 |
180 |
4.3 |
967 |
3 |
M6 or 1/4-20 UNC |
1.4 |
315 |
1.6 |
360 |
4.9 |
1101 |
4 |
M6 or 1/4-20 UNC |
1.5 |
337 |
1.7 |
382 |
5.0 |
1124 |
5 |
M6 or 1/4-20 UNC |
1.9 |
427 |
2.0 |
450 |
7.3 |
1641 |
6 |
M6 or 1/4-20 UNC |
2.0 |
450 |
2.5 |
562 |
8.9 |
2000 |
7 |
M6 or 1/4-20 UNC |
2.3 |
517 |
3.2 |
719 |
- |
- |
8 |
M6 or 1/4-20 UNC |
2.6 |
585 |
3.5 |
787 |
- |
- |
Table 3 shows maximum Load in a straight direction pipe for Standard Series Clamps.
GROUP |
HEXAGON HEAD BOLT |
POLYPROPYLENE MAXIMUM LOADS (kN) |
POLYPROPYLENE MAXIMUM LOADS (lbf) |
POLYAMIDE MAXIMUM LOADS (kN) |
POLYAMIDE MAXIMUM LOADS (lbf) |
ALUMINIUM MAXIMUM LOADS (kN) |
ALUMINIUM MAXIMUM LOADS (lbf) |
3S |
M10 or 3/8-16 UNC |
1.6 |
360 |
4.2 |
944 |
12.1 |
2720 |
4S |
M10 or 3/8-16 UNC |
2.9 |
652 |
4.5 |
1044 |
15.1 |
3395 |
5S |
M10 or 3/8-16 UNC |
3.3 |
742 |
5.1 |
1146 |
15.5 |
3485 |
6S |
M12 or 7/16-14 UNC |
8.2 |
1843 |
9.3 |
2090 |
29.5 |
6609 |
7S |
M16 or 5/8-11 UNC |
11.0 |
2472 |
15.8 |
3551 |
34.9 |
7805 |
8S |
M20 or 3/4-10 UNC |
14.0 |
3147 |
21.0 |
4772 |
50.0 |
11240 |
9S |
M24 or 7/8-9 UNC |
28.0 |
6300 |
32.0 |
7193 |
70.6 |
15871 |
10S |
M30 or 1 1/8-7 UNC |
40.0 |
8992 |
48.0 |
10790 |
84.5 |
18996 |
11S |
M30 or 1 1/4-7 UNC |
119.0 |
26752 |
125.0 |
27650 |
181.5 |
40802 |
12S |
M30 or 1 1/4-7 UNC |
168.0 |
37767 |
180.0 |
40465 |
244.5 |
54965 |
Table 4 shows maximum load in a straight direction pipe for Heavy Series Clamps.
GROUP |
HEXAGON HEAD BOLT |
POLYPROPYLENE MAXIMUM LOADS (kN) |
POLYPROPYLENE MAXIMUM LOADS (lbf) |
POLYAMIDE MAXIMUM LOADS (kN) |
POLYAMIDE MAXIMUM LOADS (lbf) |
1D |
M6 or 1/4-20 UNC |
0.9 |
202 |
0.9 |
202 |
2D |
M8 or 5/16-18 UNC |
2.1 |
472 |
2.2 |
495 |
3D |
M8 or5/16-18 UNC |
1.9 |
427 |
2.0 |
450 |
4D |
M8 or 5/16-18 UNC |
2.7 |
607 |
2.9 |
652 |
5D |
M8 or 5/16-18 UNC |
1.7 |
382 |
2.5 |
562 |
Table 5 maximum load in straight direction Pipe for Twin Series Clamps.
Recommended Distance Between Clamps:
For tube clamps installations, below table was a recommended distance between clamps.
For tube clamps installations, below table was a recommended distance between clamps.
PIPE O.D. - MM |
DISTANCE (M) |
6.0 - 12.7 |
1.0 |
12.7 - 22.0 |
1.2 |
22.0 - 32.0 |
1.5 |
32.0 - 38.0 |
2.0 |
38.0 - 57.0 |
2.7 |
57.0 - 75.0 |
3.0 |
75.0 - 76.1 |
3.5 |
76.1 - 88.9 |
3.7 |
88.9 - 102.0 |
4.0 |
102.0 - 114.0 |
4.5 |
114.0 - 168.0 |
5.0 |
168.0 - 219.0 |
6.0 |
219.0 - 324.0 |
6.7 |
324.0 - 356.0 |
7.0 |
356.0 - 406.0 |
7.5 |
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Catalogue in pdf:
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FREQUENTLY ASKED QUESTIONS
What are the series and sizes of tube clamps available?
Standard series with 6 mm to 102 mm, strong series with 6 mm to 406 mm, and twin series with 6 mm to 42 mm are the three variants of tube clamps available.
What are the functions of tube clamps?
Tube clamps are used in hydraulic systems to reduce the adverse effects of mechanical shock and heavy vibrations. They contributes to occupational safety and environmental protection.
Are tube clamps compatible with tubes or pipes?
Yes, indeed. Tube clamps are designed to compatible with tubes, hoses, pipes, and cable trays.
Which fields/ industries would apply tube clamps?
Several industries apply tube clamps as following:
- Oil and Gas Production
- Wind Farms
- Shipbuilding
- Plant Construction & Industrial Hydraulics
- Oil and Gas Production
- Wind Farms
- Shipbuilding
- Plant Construction & Industrial Hydraulics
What are the accessories component used along with tube clamps?
It includes top cover plate, bottom weld plate, hexagon bolt etc. Tube clamps can be assembled according to customer or project specifications.
What are the materials to make of tube clamps?
Tube clamps are made of Polypropylene (PP), Polyamide (PA), and Aluminium (AL).
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