Rubber Insert Clamps
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Description:
Rubber insert clamps are a typical clamp design that is suited for extra-gentle tube, pipe, or hose installation. Rubber Insert Clamps are made in accordance with German Standard requirements (DIN 3015). There are two series of rubber insert clamps which are categorized as Standard Series and Heavy Series. Pipes, hoses, cables, tubes, and other flexible and solid components can be installed quickly, easily, and safely with clamps. The vibration and noise reduction attributes of the clamp are crucial for occupational health, safety, and environmental protection. Moreover, rubber insert clamps are offered in nominal bore, outer diameter, and metric sizes for measurement. In order to provide a system solution, the clamp size can be tailored according to project specifications. Features:
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Rubber Insert Clamps Product Information
Rubber Insert Clamps and Components
Introduction:
These are one of the most well-known clamp types on the market. They ensure that fragile objects are handled properly and the installation process is often extra-gentle. As other DIN 3015 products, Rubber Insert Clamps are classified into two series which are standard series and heavy series. Likewise, the installation of these clamps is quick and easy. Rubber insert clamps play a critical role in maintaining occupational health, safety and environmental protection.
A rubber insert clamp assembly encompasses one rubber insert and one clamp body. One clamp body consists of two clamp parts which are top and bottom. This clamp's shell body is shaped and smooth. The relationship between the outer diameter of the tube and the size of the rubber insert clamp does not correspond to that of the standard series.
Material:
Rubber insert clamps are made up of three standard materials such as Polypropylene. Polyamide, and Elastomer Insert. The Polypropylene material, PP (Green) can withstand temperature pressures ranging from -30 °C to +90 °C. Meanwhile, Polyamide material, PA (Black) has a working temperature pressure range of -30 °C to +90 °C.
These are one of the most well-known clamp types on the market. They ensure that fragile objects are handled properly and the installation process is often extra-gentle. As other DIN 3015 products, Rubber Insert Clamps are classified into two series which are standard series and heavy series. Likewise, the installation of these clamps is quick and easy. Rubber insert clamps play a critical role in maintaining occupational health, safety and environmental protection.
A rubber insert clamp assembly encompasses one rubber insert and one clamp body. One clamp body consists of two clamp parts which are top and bottom. This clamp's shell body is shaped and smooth. The relationship between the outer diameter of the tube and the size of the rubber insert clamp does not correspond to that of the standard series.
Material:
Rubber insert clamps are made up of three standard materials such as Polypropylene. Polyamide, and Elastomer Insert. The Polypropylene material, PP (Green) can withstand temperature pressures ranging from -30 °C to +90 °C. Meanwhile, Polyamide material, PA (Black) has a working temperature pressure range of -30 °C to +90 °C.
MATERIAL CODE |
MATERIAL |
COLOUR |
Special Material |
PPR |
Polypropylene |
Green |
- |
PA |
Polyamide |
Black |
- |
RI |
Elastomer Insert |
Black |
Thermoplastic Elastomer (73 Shore-A) |
Here's a brief summary of rubber insert clamps:
- Excellent weather resistance: Having exceptional weather resistance, including the capacity to tolerate harsh weather conditions and high system vibration.
- Verified, tested, and proven materials used that are adaptable and can be used in a variety of sectors and industries.
- Variety of outer diameter diameters available, ranging from 6mm to 32mm.
- Extra vibration and noise reduction during the installation process
Applications:
Rubber insert clamp series can be applied in numerous industries and projects for a variety of applications. For instance, rubber insert clamps are used in construction, commercial, oil and gas, paper production, metal workshops, construction of ships, pharmaceutical companies.
In addition, they are also utilized for machinery employed throughout the manufacturing process in the food and chemical sectors. They may also indeed be used in constructing rail lines, automobiles and hydraulic equipment, energy and technology, and the maritime sector.
Thermoplastic Elastomer (TPE):
Thermoplastic Elastomer (TPE) refers to thermoplastic rubbers. It is a type of copolymer or a physical mixture of polymers that has both elastic and thermoplastic characteristics. By doing so, thermoplastics are reasonably easy to employ in manufacturing and injection moulding applications. Thermoplastic elastomers possess features that are typical to both plastic and rubbery materials. When compared to other materials, it has the capability to stretch to moderate elongations and then return to its near original shape, resulting in a longer lifespan and greater physical range.
TPE (thermoplastic elastomers) are applied in a variety of manufacturing equipment. For instance, they are widely used in automobile production, roofing materials, shoe soles, adhesives, heating, ventilation, and industries, medical equipment and so forth.
Before being utilised to produce Thermoplastic Elastomer, a material must consists of these three characteristics (TPE) as following:
Rubber insert clamp series can be applied in numerous industries and projects for a variety of applications. For instance, rubber insert clamps are used in construction, commercial, oil and gas, paper production, metal workshops, construction of ships, pharmaceutical companies.
In addition, they are also utilized for machinery employed throughout the manufacturing process in the food and chemical sectors. They may also indeed be used in constructing rail lines, automobiles and hydraulic equipment, energy and technology, and the maritime sector.
Thermoplastic Elastomer (TPE):
Thermoplastic Elastomer (TPE) refers to thermoplastic rubbers. It is a type of copolymer or a physical mixture of polymers that has both elastic and thermoplastic characteristics. By doing so, thermoplastics are reasonably easy to employ in manufacturing and injection moulding applications. Thermoplastic elastomers possess features that are typical to both plastic and rubbery materials. When compared to other materials, it has the capability to stretch to moderate elongations and then return to its near original shape, resulting in a longer lifespan and greater physical range.
TPE (thermoplastic elastomers) are applied in a variety of manufacturing equipment. For instance, they are widely used in automobile production, roofing materials, shoe soles, adhesives, heating, ventilation, and industries, medical equipment and so forth.
Before being utilised to produce Thermoplastic Elastomer, a material must consists of these three characteristics (TPE) as following:
- The material must be processable in a melted condition at high temperatures.
- There is no creep or cold flow. Creep refers to a solid material's capacity to deform fully when subjected to mechanical pressures gradually.
- Be elastic to a modest size and back to its original form after stretching.
Elastomer Insert |
Material Properties |
Shore Hardness |
73A |
Modulus of Elasticity |
16 N/mm2 at 23°C (acc. to ASTM D 412) |
Tensile Strength |
8,3 N/mm2 (acc. to ASTM D 412) |
Temperature Resistance |
-40˚C to +125˚C |
Chemical Properties: Weak acids, solvents Benzene, mineral oils Alcohol, other oils, seawater |
Consistent Conditionally consistent Consistent |
Sizes Available:
For rubber insert clamps, the outer diameter diameters range from 6mm to 172mm. A standard series clamp shell body group 4 elastomer inserts are also appropriate for heavy series clamp shell body group 4S. Likewise, elastomer inserts for standard series clamp shell body group 6 are likewise appropriate for heavy series clamp body group 6S. The following dimension table shows the size available for rubber insert clamps:
Standard Series Rubber Insert Clamp Size:
For rubber insert clamps, the outer diameter diameters range from 6mm to 172mm. A standard series clamp shell body group 4 elastomer inserts are also appropriate for heavy series clamp shell body group 4S. Likewise, elastomer inserts for standard series clamp shell body group 6 are likewise appropriate for heavy series clamp body group 6S. The following dimension table shows the size available for rubber insert clamps:
Standard Series Rubber Insert Clamp Size:
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
4 |
6 |
406-R |
RI-06-4/4S |
4 |
8 |
408-R |
RI-08-4/4S |
4 |
10 |
410-R |
RI-10-4/4S |
4 |
12 |
412-R |
RI-12-4/4S |
4 |
12.7 |
412.7-R |
RI-12.7-4/4S |
4 |
14 |
414-R |
RI-14-4/4S |
4 |
15 |
415-R |
RI-15-4/4S |
4 |
16 |
416-R |
RI-16-4/4S |
4 |
17.2 |
417.2-R |
RI-17.2-4/4S |
4 |
18 |
418-R |
RI-18-4/4S |
4 |
19 |
419-R |
RI-19-4/4S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
6 |
20 |
620-R |
RI-20-6/5S |
6 |
21.3 |
621.3-R |
RI-21.3-6/5S |
6 |
22 |
622-R |
RI-22-6/5S |
6 |
25 |
625-R |
RI-25-6/5S |
6 |
26.9 |
626.9-R |
RI-26.9-6/5S |
6 |
28 |
628-R |
RI-28-6/5S |
6 |
30 |
630-R |
RI-30-6/5S |
6 |
32 |
632-R |
RI-32-6/5S |
Heavy Series RI Clamp Size:
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
4S |
6 |
4006-R |
RI-06-4/4S |
4S |
8 |
4008-R |
RI-08-4/4S |
4S |
10 |
4010-R |
RI-10-4/4S |
4S |
12 |
4012-R |
RI-12-4/4S |
4S |
12.7 |
4012.7-R |
RI-12.7-4/4S |
4S |
14 |
4014-R |
RI-14-4/4S |
4S |
15 |
4015-R |
RI-15-4/4S |
4S |
16 |
4016-R |
RI-16-4/4S |
4S |
17.2 |
4017.2-R |
RI-17.2-4/4S |
4S |
18 |
4018-R |
RI-18-4/4S |
4S |
19 |
4019-R |
RI-19-4/4S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
5S |
20 |
5020-R |
RI-20-6/5S |
5S |
21.3 |
5021.3-R |
RI-21.3-6/5S |
5S |
22 |
5022-R |
RI-22-6/5S |
5S |
25 |
5025-R |
RI-25-6/5S |
5S |
26.9 |
5026.9-R |
RI-26.9-6/5S |
5S |
28 |
5028-R |
RI-28-6/5S |
5S |
30 |
5030-R |
RI-30-6/5S |
5S |
32 |
5032-R |
RI-32-6/5S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
6S |
32 |
6032-R |
RI-32-6S |
6S |
33.7 |
6033.7-R |
RI-33.7-6S |
6S |
35 |
6035-R |
RI-35-6S |
6S |
38.7 |
6038.7-R |
RI-38.7-6S |
6S |
40 |
6040-R |
RI-40-6S |
6S |
42 |
6042-R |
RI-42-6S |
6S |
45.5 |
6045.5-R |
RI-45.5-6S |
6S |
48 |
6048-R |
RI-48-6S |
6S |
51 |
6051-R |
RI-51-6S |
6S |
53.4 |
6053.4-R |
RI-53.4-6S |
6S |
56.4 |
6056.4-R |
RI-56.4-6S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
7S |
55 |
7055-R |
RI-55-7S |
7S |
57 |
7057-R |
RI-57-7S |
7S |
60 |
7060-R |
RI-60-7S |
7S |
63.5 |
7063.5-R |
RI-63.5-7S |
7S |
65 |
7065-R |
RI-65-7S |
7S |
70 |
7070-R |
RI-70-7S |
7S |
72 |
7072-R |
RI-72-7S |
7S |
76 |
7076-R |
RI-76-7S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
8S |
80 |
8080-R |
RI-80-8S |
8S |
88.9 |
8088.9-R |
RI-88.9-8S |
8S |
102 |
8102-R |
RI-102-8S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
9S |
114 |
9114-R |
RI-114-9S |
9S |
133 |
9133-R |
RI-133-9S |
9S |
140 |
9140-R |
RI-140-9S |
Group |
Outer Diameter Pipes/Tubes/Hoses (mm) |
Clamp body Order codes |
Rubber Insert Order codes |
10S |
150 |
10150-R |
RI-150-10S |
10S |
165 |
10165-R |
RI-165-10S |
10S |
168 |
10168-R |
RI-168-10S |
10S |
172 |
10172-R |
RI-172-10S |
Recommended Distance Between Clamps:
For rubber insert clamps installations, below table was a recommended distance between clamps.
For rubber insert clamps installations, below table was a recommended distance between clamps.
PIPE O.D. - MM |
DISTANCE (M) |
6.0 - 12.7 |
1.0 |
12.7 - 22.0 |
1.2 |
22.0 - 32.0 |
1.5 |
32.0 - 38.0 |
2.0 |
38.0 - 57.0 |
2.7 |
57.0 - 75.0 |
3.0 |
75.0 - 76.1 |
3.5 |
76.1 - 88.9 |
3.7 |
88.9 - 102.0 |
4.0 |
102.0 - 114.0 |
4.5 |
114.0 - 168.0 |
5.0 |
168.0 - 219.0 |
6.0 |
219.0 - 324.0 |
6.7 |
324.0 - 356.0 |
7.0 |
356.0 - 406.0 |
7.5 |
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Catalogue in pdf:
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Product Literature in pdf:
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FREQUENTLY ASKED QUESTIONS
What are the series and sizes of rubber insert clamps available?
There are two versions of rubber insert clamps in the series: standard series (6 mm to 32 mm) and heavy series (6 mm to 172 mm).
Is twin series available for rubber insert clamps?
No. It is only available in standard and heavy series.
When do we use rubber insert clamps?
Rubber insert clamps are recommended to use for the extra-gentle installation of tubes, pipes or hoses.
What are the materials to make of rubber insert clamps?
Rubber insert clamps are made of Polypropylene (PP), Polyamide (PA), and Elastomer Insert.
What are the functions of rubber insert clamps?
The rubber insert clamps are used for extra vibration or noise reduction during tube and pipe installation or for extra gentle installation of hoses and cables.
What is thermoplastic elastomer (TPE) used for?
As compared to other materials, TPE stretches to moderate elongations and returns to its near original form, resulting in a longer lifetime and greater physical range.
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